Everything under one roof
From fabric inspection to final QC, every step happens in our own factory.
Sewing capacity
Depending on style.
Cutting capacity
Manual and automatic cutting.
Sublimation
In-house printing.
Fabric inspection
Before cutting starts.
Fabric inspection
15 rolls/dayEvery roll is checked on our Suisei FIM inspection machine before cutting.
Cutting
1,000 sets/dayKM cutting machines, auto cutter IMA Evo with conveyor, fusing and strip cutting.
Sublimation printing
160 m/dayMimaki printer and Monti Antonio calender at 212–230 °C for neoprene, spandex, jersey, frenchterry and more.
Sewing
1,000 pcs/daySewing lines with semi-dry Juki machines, compressed air and special machines for swimwear and boardshorts.
Finishing & final QC
100% checkedSteam ironing, final inspection and Hashima metal detector before packing.
Machines for every construction
Special machines for swimwear, boardshorts, shirts and knits.
Sewing
- Lockstitch with auto thread trimmer
- Overlock and 6-thread overlock
- Coverstitch, cylinder bed, flatseam, zig zag
- Kansai elastic waistband and coverstitch
- Buttonhole, pocket welting, velcro machines
Cutting
- Auto cutter IMA Evo with conveyor
- Oshima fabric relaxing machine
- Band knife and spreading tables
- Hashima fusing machine
- Collar cutting machine
Finishing
- Steam Weijei WJ 600 H
- Steam Silver Star HS-600H
- Hashima metal detector
Four checkpoints on every piece
Every garment is checked four times before it leaves the factory.
Checks during sewing, before problems repeat.
Every finished piece checked at the end of the line.
Measurement, trimming and appearance after pressing.
Final inspection and metal detection before packing.
Monitor your brand's output
Every piece of your order is recorded in our IE System, hour by hour. You can follow how many pieces of your styles are finished each day, and our team updates you on progress until shipment.
- Daily output of your styles
- Progress against your order quantity
- Early notice if anything needs your decision
Sewing line